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Gauge block : ウィキペディア英語版
Gauge block

Gauge blocks (also known as gage blocks, Johansson gauges, slip gauges, or Jo blocks) are a system for producing precision lengths. The individual gauge block is a metal or ceramic block that has been precision ground and lapped to a specific thickness. Gauge blocks come in sets of blocks with a range of standard lengths. In use, the blocks are stacked to make up a desired length.
An important feature of gauge blocks is that they can be joined together with very little dimensional uncertainty. The blocks are joined by a sliding process called ''wringing'', which causes their ultra-flat surfaces to cling together. A small number of gauge blocks can be used to create accurate lengths within a wide range. By using 3 blocks from a set of 30 blocks, one may create any of the 1000 lengths from 3.000 to 3.999 mm in 0.001 mm steps (or .3000 to .3999 inches in 0.0001 inch steps). Gauge blocks were invented in 1896 by Swedish machinist Carl Edvard Johansson. They are used as a reference for the calibration of measuring equipment used in machine shops, such as micrometers, sine bars, calipers, and dial indicators (when used in an inspection role). Gauge blocks are the main means of length standardization used by industry.〔
==Description==

A gauge block is a block of metal or ceramic with two opposing faces ground precisely flat and parallel, a precise distance apart. Standard grade blocks are made of a hardened steel alloy, while calibration grade blocks are often made of tungsten carbide or chromium carbide because it is harder and wears less. Gauge blocks come in sets of blocks of various lengths, along with two wear blocks, to allow a wide variety of standard lengths to be made up by stacking them. The length of each block is actually slightly shorter than the nominal length stamped on it, because the stamped length includes the length of one ''wring film'', a film of lubricant which separates adjacent block faces in normal use. The thickness of the wring film is about . The gauge's nominal length is also known as the ''interferometric length''.
In use, the blocks are removed from the set, cleaned of their protective coating (petroleum jelly or oil) and ''wrung together'' to form a stack of the required dimension. Gauge blocks are calibrated to be accurate at and should be kept at this temperature when taking measurements. This mitigates the effects of thermal expansion. The wear blocks, made of a harder substance like tungsten carbide, are included at each end of the stack, whenever possible, to protect the gauge blocks from being damaged in use.
Machinists and toolmakers try to use a stack with the fewest number of blocks to avoid accumulation of size errors. For example, a stack totaling .638 that is composed of 2 blocks (a .500 block wrung to a .138 block) is preferable to a stack also totaling .638 that is composed of 4 blocks (such as a .200, .149, .151, and .138 all wrung together). As detailed in the Grades section, each block has a size tolerance of a few millionths of an inch, so stacking them together introduces a cumulative uncertainty. However, the stacked error from even multiple blocks is usually negligible in all but the most demanding uses. In a busy shop, some of the blocks will be in use elsewhere, so one creates a stack from the blocks available at the time. Typically the few millionths of an inch difference will not be detectable, or matter, in the context. Contexts demanding ultimate precision are rarer and require additional expense (for example, more sets of blocks and higher grades of blocks).

抄文引用元・出典: フリー百科事典『 ウィキペディア(Wikipedia)
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